Duropal HPL Real Metal

Product standard

• In accordance with EN 438-8

Density

• Min. 1,350 kg/m³

Reaction to fire

• Normally flammable
• Euroclass D-s2,d0 or worse in connection with normally and easily inflammable core boards. (EN 13501-1, CWFT conforming to 2003/593/EG)

Formaldehyde emission class

• E1 E05

Product safety

• This product follows the REACH regulation EC 1907/2006 an article. Following Article 7 it does not need to be registered.
• The decorative surface is a lacquered aluminium foil. The material core consists of paper layers which are impregnated with a duroplastic resin. The resins harden completely during the manufacturing process by heat and high-pressure. They form a stable, resistant and non-reactive material.
• We manufacture the panels without the use of halogens, heavy metals, preservatives, wood protectors or organic solvents.

Special

• Please note: with format 2,800 x 2,070 mm the visible longitudinal joint of the real metal foil (2 strips) at approx. 1,380 mm and the usable length of min. 2,780 mm.
• Available in design M80000 Alu 1, Stainless Steel Effect and M80001 Alu 2, Nickel Effect.
• Real metal surfaces are generally delivered with a protective foil resistant to temperatures of up to 80°C. The protective foil must be removed six months after delivery at the latest.
• FSC certification or PEFC certification available on request.

Colour and surface match

• Decor, structure and core board all influence the final appearance of the end product.
• Due to the product-specific differences in production technologies, even identical decor/structure/core board combinations can result in slight optical and tactile deviations across different product groups and formats. Such deviations do not constitute a defect.
• The choice of surface structure in particular has a significant influence on the visual impression, the tactile perception as well as the technical characteristics of the product. Thus, the overall impression of a decor can change almost completely depending on the surface structure. Furthermore, mechanical influences on the product surface can lead to a higher contrast optical perception with dark decors.
• To ensure that you always achieve the best results with our products and to clarify any deviations in advance, we will be happy to advise you individually.

Processing

• Can be worked with carbide tipped tools on conventional woodworking machines.
• Processing with protective foil is recommended. Dirt inclusions as well as heavy or sharp objects can leave pressure marks on the surface.
• If processed with the protective foil in place, please observe the longitudinal orientation of the decor surface and the longitudinal butt joint of the real metal film at approx. 1,380 mm (2 films) in size 2,800 x 2,070 mm.
• Face side face up on machining table, flashes can be removed using a fine file or sandpaper. Avoid flashes by using a pulling cut, and mill at a low speed, preferably synchronised.
• For the production of flat-bonded panels we recommend a symmetric construction. This means both sides should be identical HPL. If backing material (also HPL) is used, there is a risk of bowing.

Machines and tools

• We recommend the use of fixed machinery.

Edging

• A heat resistant foil is required for postforming the material. The adhesion of the glue can be affected in some cases.

Installation and assembly

• Real metal surfaces are generally delivered with a protective foil resistant to temperatures of up to 80°C. The protective foil must be removed six months after delivery at the latest.
• For side-by-side installations in interior fitting, real metallic surfaces from the same production batch are to be used. If there is some space between applications, different batches may also be used.
• Sufficient conditioning is required prior to installation and assembly. The premises themselves need to be at the normal climatic conditions in which the material will later be used.
• Please ensure that the material is processed and fitted correctly and using the best available technology.

Storage, handling and transport

• On level, full area surfaces (e.g. pallets), protected against moisture, in dry, ventilated rooms. Outdoor storage is not suitable.
• Please note that incorrect storage, regardless of its duration, may cause irreversible distortion to the sheets.
• Foreign bodies and any impurities in the stack of boards or any sharp or heavy objects can lead to impressions or damage to the surface of the board.
• Ensure that sufficiently large and sturdy bases, e.g. pallets, are used for the transportation of stacked sheets. The sheets on the pallet must be secured against slipping.

Health and safety

• Please wear the appropriate personal protective equipment (PPE) when processing and handling.
• Provide adequate extraction when splitting / sanding.

Cleaning and care

• Any type of stains must be removed immediately. Slight soiling shall be removed with a moist cloth and a neutral/intensive cleaner. Always use only soft cleaning cloths even on stubborn dirt. The surface must be cleaned with a clean cleaning cloth afterwards. Do not use solvents or harsh cleaning agents!
• The use of cleaning products, cloths, sponges with abrasive ingredients, should be avoided.
• For detailed information, please refer to our "Cleaning recommendations Duropal HPL & DecoBoard".

Disposal

• We recommend energy recovery.